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Electromask Lasometric Pattern Generator and Image Repeater
250 CC Criss-Cross
TRE Corporation
Contact
Information:
Faculty
Contact:
Aaron Hawkins
Staff Contact:
Joe Bussio
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Electromask Pattern Generator & Image Repeater Information
The Electromask Pattern Generator & Image Repeater are used for Photomask Fabrication and Production
in micro and nano technology. The system is made up of two parts, the pattern generator (PG) and the image repeater (IR). Photomasks used for lithography in the BYU Cleanroom are generated using this machine. By following the design and layout rules below, production time and cost can be minimized.
Design and Layout Rules
- For IR Jobs
- Make sure that retical layout can fit inside a 63.5mm x 63.5mm square (equvalient to 2.5" x 2.5").
- Specify your stepping distance between adjacent centers of die in mils.
- Be sure you know whether you want to layout a clearfield mask or a darkfield mask. Layout the
retical in dark field format and specify the field in the order form. Remember, in a clearfield mask the features are opaque and the field is clear. In a darkfield mask the features are clear and the field is opaque.
- Make your minimum feature size no samller than 10 um.
- Layout your rendering in microns. If it is in mils, please specify.
- Before submitting your design for fabrication, make sure the layout is in the positive quadrant
of the field. This means that the bottom left-hand corner of your layout should be at (0,0).
- Specify the location of critical dimension in mils ((x,y) from (0,0).
- Finished design must be submitted in either gdsII or autocat .dxf format.
- For PG Jobs
- Layout your job to fit on a 5" x 5" photoplate or a 3" x 3" photoplate. Any other size will have to be
ordered and will delay mask completion. Remember to make your pattern fit the wafer size.
- Be sure you know whether you want to layout a clearfield mask or a darkfield mask. Layout the
retical in dark field format and specify the field in the order form. Remember, in a clearfield mask the features are opaque and the field is clear. In a darkfield mask the features are clear and the field is opaque.
- Before submitting your design for fabrication, make sure the layout is in the positive quadrant
of the field. This means that the bottom left-hand corner of your layout should be at (0,0).
- Make your minimum feature size no smaller than 10 um.
- When specifying the location of your critical dimension, specify it in (x,y) mils from (0,0).
- Layout must be in microns. If otherwise please specify.
- The finished design must be saved in either gdsII.
Keep it Simple: Use Reticals - Please Read!!! This may save you a lot of time and money.
- The idea of a retical is quite simple. Most patterns have recurring or repeated designs in them.
- Instead of having the pattern generator expose and layout each identical design separately
(which takes up large amounts of time), that design can be made once on a smaller plate called a retical.
- This plate is then developed and used in a step and repeat process called Image Repeater Pattern Generation (IRPG).
- Instead generating a small dot with each exposure, the
retical is used to generate an entire design with each exposure.
- For example, a design containing 144 identical blocks which would normally take 24 hours to do without a IRPG often takes only 1-2 hours when using a IRPG.
- Here are some keys to keep your layout simple and retical friendly.
- Use identical designs where possible.
- Don’t add in unnecessary features.
- Delete all features that are too small. The machine cannot be stretched past it’s capabilities. If a feature is too small, it is automatically increased to the minimum size and hence ruined. The smallest features the machine can design is 2-3 microns. (Features can be made smaller in certain cases only if they are retical friendly.)
Submission and Approval
- Bring the rendering on a ZIP disk (100 MB preferred) to Joe Bussio in CB 416.
- Bring a completed order form.
- Plan for about 30 minutes to ensure an error free deisgn and configuration for approval.
- We are not responsible for errors in layout, so double check your work.
Completion and Delivery
- Once an error free approved rendering is submitted delivery time can be within one to two weeks.
Billing and Cost (Subject to change)
- Be sure to have your account number on your submission form. Fabrication of photomasks will not proceed until
an account number is recieved. Below is a basic pricing table.
Electromask PG & IR capabilities:
| Process | Field | Min feature size | Max die size | Plate Cost | | Direct Write | Dark Field | 10 micron | plate size | Flash Amount (< 20k): $130 (for 5" plate), $80 (for 3" plate)
Flash Amount (20k-40k): $150 (for 5" plate), $100 (for 3" plate)
Flash Amount (40k-60k): $170 (for 5" plate), $120 (for 3" plate)
Flash Amount (> 60k): $190 (for 5" plate), $150 (for 3" plate)
Note: over 60,000 flashes will cost an additional $10 per 5,000 additional flashes. | | Direct Write Image Reversal | Light Field | 10 micron | Plate Size | Flash Amount (< 20k): $130 (for 5" plate), $80 (for 3" plate)
Flash Amount (20k-40k): $150 (for 5" plate), $100 (for 3" plate)
Flash Amount (40k-60k): $170 (for 5" plate), $120 (for 3" plate)
Flash Amount (> 60k): $190 (for 5" plate), $150 (for 3" plate)
Note: over 60,000 flashes will cost an additional $10 per 5,000 additional flashes. | | Step & Repeat | Light or Dark Field | 10 micron | 63.5 x 63.5 mm | Flash Amount (< 20k): $130 (for 5" plate), $80 (for 3" plate)
Flash Amount (20k-40k): $150 (for 5" plate), $100 (for 3" plate)
Flash Amount (40k-60k): $170 (for 5" plate), $120 (for 3" plate)
Flash Amount (> 60k): $190 (for 5" plate), $150 (for 3" plate)
Note: over 60,000 flashes will cost an additional $10 per 5,000 additional flashes. |
- The final cost of IR jobs depends on how many reticles are used to make the finished
mask. For Example, if you want 5 reticles stepped onto one 5" photomask, then the cost would increase with each retical.
- Any job over 60,000 flashes will cost an additional $10 per 5,000 additional flashes.
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